Custom Mailer Boxes: Make Every Unboxing Love At First Sight

Looking for a versatile mailing solution that’s stylish, sturdy and ready to ship directly in the mail without the need for additional packaging while ensuring the perfect combination of branding, memorable unboxing experience, functionality, and sustainability? Look no further than custom mailer boxes that are a classic packaging solution with a blend of strength, durability, curb-side recyclability, lightweight design, and luxury twist. Great choice for e-commerce orders, direct-to-consumer deliveries, influencers kits, or special events, such as weddings, engagements, or milestone birthdays. The front-tuck opening and extra side closures on the front which slots into the side panels create a durable custom box with a familiar shape. The top flap creates a memorable presentation, making a mailer box an instant keepsake that create an exciting unboxing moment for customers, while the bottom automatically folds for quick and easy assembly. No adhesives are required for assembly, so they are less costly. Custom mailer boxes are also the trusty companion of brands for their durability in mailing, recyclability in production, premiumness in presentation, and versatility in printing. The quality of these boxes truly begin with the production material of corrugated cardboard used to manufacturer them. This material is renowned to withstand the rigors of shipping and handling, ensuring that the products arrive at their destination in the same condition they were sent. The secret to this material strength lies in the construction – this material is added with corrugation, a fluted layer in between two flat layers of paper, which make it strong but also lightweight, facilitating mailer boxes easy handling, optimal storage and distribution efficiency. The fluted layer also acts as a cushion, absorbing impacts during transit and minimising the risk of damage to the contents. In addition to providing durability and cushioning, the corrugated structure offers a level of insulation, shielding items from temperature changes and external factors during both transit and storage. Despite the durable and lightweight structure, this material is also a recyclable and biodegradable. As natural fibers, primarily wood pulp is used to manufacture cardboard, which does not contain any synthetic polymers, rendering it a plastic-free material. As a result, this material decomposes naturally over time, minimising environmental impact. Moreover, cardboard makes mailer boxes easily pulped and turned into new paper products or packaging materials, diverting waste from landfills and making commonly accepted in most curbside recycling programs across the country. Apart from lightweight design, durability, and recyclability, cardboard is highly printable using various techniques, including offset printing and digital printing. It looks great in any colour, using famous tinting versions such as CMYK and PMS to create a consistent brand image across all packaging. It is also printed by adding a unique design on the inside and outside to make a lasting impression on customers and even have them share it with others. To protect against moisture, oxygen, light, and other external factors that may affect product freshness and shelf life, barrier coatings or laminations are also applied on cardboard. But it doesn’t end here. This material defy convention, effortlessly sculpted, creased, and cut into any mailer box style or size. Send your e-commerce orders, direct-to-consumer deliveries, influencers kits and subscriptions to customers with added protection while elevating the ‘WOW’ factor for an unforgettable unboxing experience with custom mailer boxes. Upgrade your packaging and add your branding starting at just 50 units. Our next-generation printing technology bridges the gap between traditional and modern technique, delivering high-quality prints capable of rivaling lithographic printing. As a result, you will get an affordable alternative to litho that can help your business level the playing field. Additionally, our printing technology ensures a consistent semi-gloss sheen with no tactile difference between printed and unprinted areas for a clean look and uniform feel. With embossing, debossing, foil-stamping, digital and silkscreen printing–along with a variety of lamination choices–your customised mailer box can be both eye-grabbing and informational, mail-ready as well as storage-capable. Ask us to fit with a matching foam insert for an enthralling backdrop, molded pulp inserts to ensure safe deliveries and an unforgettable unboxing for customers, or cardboard inserts tailored to your products for an extra level of security and organisation. Designing your mailer box starts with choosing from six styles, each with various strengths and thicknesses. You can choose from a variety of box styles, from Roll End Tuck Top (RETT) and Roll End Front Tuck (REFT), which are the standard mailer box styles, to more specialised designs like Tab Lock (TL), Five Panel Fold (FPF), One Panel Folder (OPF), and Trays, depending on your needs. Plus, you have the freedom to pick the thickness of corrugation between 23 ECT B – suitable for packages up to 15 lbs, 32 ECT B – suitable for packages up to 25 lbs, 32 ECT C – suitable for packages up to 25 lbs, 32 ECT E – suitable for packages up to 25 lbs, 44 ECT C – suitable for packages up to 30 lbs and opt for single, double, or triple wall structure for added sturdiness. Shipping small-sized products or irregular ones? Specify what size you want the boxes to be either small 3x2x1” or larger with 15x15x15” or anything in-between, based on the products to be shipped. Don’t stress about quality and durability. We manufacture your boxes in a range of strengths and use only FSC-certified sturdy corrugated stocks, so that no matter what you need to pack, move, or ship, our custom mailer boxes will hold up. Prioritise sustainability and curb-side recyclability? Getting curbside recyclable boxes has never been easy as it is with YBY Boxes. We manufacture your boxes from 95% post-consumer waste that has been diverted from landfills and print them with water-based inks, making our packaging solution 100% recyclable and biodegradable. However, if you have something different in mind. Ask our packaging specialists for help. Just tell us your requirements, and witness your design ideas turn into a 100% exclusive custom mailer box in your required style and size. Don’t worry about the extras! We do not charge anything for delivery, design assistance, and die-plates. Want boxes in a hurry? With our reliable, fast, and high-quality services, you can order and receive your personalised mailer boxes within days.